Do you want to start a jute twine or jute rope manufacturing business? This article includes how to start the business including jute rope or Sutli manufacturing process, raw materials, cost, and machinery.
Basically, jute is a natural and eco-friendly fiber. Due to its good spinable characteristics, it is well known as a golden fiber. Jute has various inherent characteristics like high tensile strength, low extensibility, long durability, fire and heat resistance, silkiness, luster and long staple lengths. Currently, India, China, and Bangladesh are the three major jute producing countries globally.
If you live in a jute producing area, then you can consider starting a jute twine making business with small capital investment. Comparatively, the business demands small startup investment and space for operation.
Jute Rope Market Potential
Generally, the jute sector continues to play an important role in the economy of the jute producing countries. With the jute, we can produce several value-added items. The list may include carpet, apparel, composites, decorative, upholstery furnishings, fancy non-woven for new products, decorative color boards etc.
Traditional products essentially comprise of Hessian, Carpet-backing cloth and sacking while diversified products include blankets, decorative fabrics, gift articles, shopping handbags and wall hangings.
According to the quality and thickness, there are three different types of jute twines you can produce. These are general twine, export twine, and sacking twine. The general type of twine is used in packaging. However, the others are the important ingredients in producing fishing nets, clothes, carpets etc. Additionally, different types of jute ropes have the great potential in the international market too.
Steps to Start Jute Rope Making Business – Guide
Prepare Business Plan
Crafting business plan is a must. Regardless the size of your business, prepare the specific business plan. First of all, you must determine what specific type of jute rope you will produce. And if you want to produce three types, then fix the production quantity. Accordingly, you will need to establish the unit and arrange the finance. Additionally, prepare a marketing plan for the project.
Licensing & Registration
Generally, this type of small manufacturing unit doesn’t demand any specific type of licensing. However, it is better to check with the local authority. Also, you must obtain a permit from the authority for establishing the factory and business. The specific requirement varies from state to state. Also, you will need to register the business. If you want to start as small-scale, it is better to initiate the business as proprietorship or partnership basis.
Initiating this type of product-based business demands upfront capital investment. The fixed capital investment includes establishing the plant, procuring machinery and other preliminary expenses. On the other hand, the working capital cost includes procuring raw materials, manpower, logistics and other daily-basis expenses. So, according to the business plan, you will need to arrange the finance for the business. You can apply for the entire project finance or machinery hypothecation only. Also, you can apply for a cash credit for working capital expenses.
Establish the Unit
If you don’t have your own space for establishing the unit, then it is better to go with rent. It will help you to minimize the startup investment. In selecting the location, check the electricity facility and water resources. Also, check the distance from the main market and transport availability. Generally, an 800 Sq Ft covered area is sufficient for setting up a small unit.
Jute Rope Making Machine
Broadly, you can establish the unit in two ways. Either as semi-automatic or as fully automatic. However, if you are a beginner, the semi-automatic plant is just perfect for you. Some of the basic machinery includes
- Fibre Extraction machine
- Fibre Carding machine
- Semi-auto twisting machine
- Automatic feed rope making
- Hand making coil winding M/C
- Rope finishing M/C
- weighing scales etc
Raw Materials & Manufacturing Process
The basic raw material includes two items. These are raw jute and packaging consumables. The production process is simple. And it doesn’t demand specialized manpower. However, you can ask the machine supplying company to provide training to your workers. Some of the basic manufacturing steps include
- Extraction of fiber.
- Carding of extra fiber.
- Conversion of spun jute yarn into sutli/rope.
- Coiling of sutli/rope.
- Weighing & packing.
Basically, jute rope making is an easy business to start. Additionally, there are several options you can explore for expanding this business in future.